FLOOR 100 - Beginner | Clear Block Super Hwy | Block Load

Order: 1
operations

Watch the Basic Video

https://www.dropbox.com/scl/fi/1sbjm9brebonbpyab34pt/101-Casual.mkv?rlkey=jxyn8ytg13ohkcg176s8oospb&dl=0

 

Assemble 101 - Basic  

  1. Dress
    1. Wear Loose cool tee-shirts and shorts 
    2. Visible tops for safety (high vis not needed but don't wear dark colours) 
    3. Bring a water bottle as it gets hot
    4. Light shoes. No heavy boots required. 
       
  2. Shifts 
    1. Standard shift (7:00 to 2:30) ($280/day)
      1. 1 x 30min lunch break (unpaid)
      2. 1x 15min tea break (paid)
      3. Extended 730am - 4pm 
        1. If a full timer is on leave
        2. Extra Hour Paid for coverage till 4pm ($320/day)
           
    2. Split shifts (Higher Rate) 
      1. Morning (6.00am to 1pm)   ($280/day) 
        1. 2 x 15 min break (paid)
      2. Afternoon (1pm to 7pm)   ($280/day) Extra 
        1. 2 x 15 min break (paid)
    3. Call the office to confirm you are coming (the day before) or if something has happened (Brian/Simon/James 9418 7035)
       
  3. Check in with the Duty Operators 
    1. Park in the car park in front or at grass area outside.
      - Otherwise try the other side of the road
      - We usually try to leave the left most parking slot for customers / 1 hour parking. 
    2. Our Address is 1/66 Discovery Drive, Bibra Lake. 
    3. Look for FACTORY Station (Raj / James / Carson)
    4. Request for the 10 minute onboarding
      1. Pallet Jack 
      2. Walker Stacker
      3. Block Super Highway 
      4. Assembly Area
      5. Waste dump area 
      6. Pantry & Office (Update of particulars)  
         
  4. Your Role
    1. Clear all foam on the Block Super Highway
      1. The "Block Super Highway BSH" is the most important thing in the business. Foam pieces get stuck or works in process tend to block the forklift and cause major safety risks. Management's top piority is safety. 
      2. Throw waste and off cuts Waste Area 
      3. Move work in process to Assembly area 
      4. After assembly and packing move to STAGING area. 
      5. Help move fresh block to Cutting AREA
      6. Move all water bottles and tools back to the Table work stations. 
      7. You are empowered to tell management directly if anything blocks the BSH and no action is taken
         
    2. Pallet Jack, Trolley, Forklift 
       
    3. Load and Unload Blocks.
      1. Assist Operators on both machines
      2. Use of Foam Steps to go up on the table of the machine.  
      3. Clean all waste off  
         
    4. Assemble / Glue work in progress
       
    5. Wrapping & Packing & Move Pallets of completed orders to staging area. 
       
  5. At 9am when the office is open, go to COUNT STATION  to register your information and payment details. 
     
  6. Once you finish your shift, inform COUNTER Station so we can note that you've completed your shift. 
    1. Check your information at https://v22-ft.atweb.space/index.php?r=casual-staff
       
  7. Payment:
    - Payment is made on the following Monday of the week you worked.
    - Make sure your details are with the front office
    - Reimbursements for costs must be submitted in writing to operations @ foamtechnologies.com.au to be accepted 

 

----- WALKER STACKER 

 

A) Walker Stacker Level 1 (*)

  1. Standards
    1. No more than 80kg
    2. Lift Standard 1 block or 1 pallet 1.2x1.2m , no more than 60cm off the ground. 
      1.  
      2. Load Truck 
      3. Load Table
    3. Only smooth flat surfaces 
  2. Training Program 
    1. Before Operation
      1. Equipment Check 
      2. Surrounding Area Check 
      3. Factory Route Layout check
        1. Debris
        2. Blockage 
      4. Personal health 
        1. Under influence of drugs / alcohol 
        2. Exhausted 
        3. Unskilled for the task 
        4. Not confident 
      5. Top Risks 
        1. People
        2. Objectives
        3. User themselves 
           
    2. Operations -
      1. Turning on 
      2. Forward and Backwards
      3. Turning
      4. Picking a load from the ground / pallet 
      5. Moving and viewing safetly
      6. Placing 
      7. Disengaging
    3. Functional 
      1. Picking up (1) Block from stack
      2. Loading on table 
    4. OJT supervision 
      1. Forklift license
        1. 1 hour - dedicated training  
      2. No Forklift license -  
        1. 2 hours - dedicated training
        2. 2 hours - Operator watching
           
    5. Ongoing Safety and Efficiency Coach 
       

Part 1 - Pick up Pallet 
https://www.dropbox.com/scl/fi/4lvmxya83kp6zrdph9rq4/Training-Video-Pick-up-Pallet.mp4?rlkey=xogcygazxg75v3q6vzcf5s62i&dl=0

Part 2 - Load onto Truck

https://www.dropbox.com/scl/fi/hy8803pgse66eop5cf6o2/Training-Video-Loading-Pallet.mp4?rlkey=gf400tfpf9hr7ot4g1424r6p4&dl=0

 

 

Created: 11:36 15-02-2026
Updated: 10:28 11-10-2026