Floor Operations Process

Order: 1
operations

1) Floor Operations Key 

  1. Top Piority is Safety 
  2. Top risk is large block falling or injury lifting
  3. Block Super Highway Must be Cleared 
    1. Forklift moving the biggest blocks 3.6m
    2. Any block causes a lot of delay 
       
  4. Key Focus 
    1. Casual dedicated to keeping "Super Highway Clear"
    2. Equipment
      1. Block splitter in hand
      2. Trolley / Pallet Jack
      3. Throw Big
      4. Broom with sweep  
    3. Operator / Casual to precut blocks 
    4. Trolley to move offcuts 
    5. Runs the Crusher often to prevent bulid up. 1x a day  
    6. In between run.
      1. Casual Level (2) to cut up blocks for easy recycling 
         

2) Stop the line (LEAN)

  1. Any employee can 'Stop the Line' for production issues. 
  2. Management will address the issue 
    1. All the way to the top 
  3. Line will not restart until a plan has been in plan 
     

3) Standards and Process Score Keeper 

  1. Watch the KPIs 
  2. Take note of the score
  3. Coach If needed on Pros and Cons 
     

4) Onboarding 

  1. Show the task or video
    1. with points  
  2. Explain
    1. Expectation: time + result 
    2. Standards 
  3. Watch and Measure - The trainee do the work 
  4. Feedback
    1. Point out improvements 
    2. measure 
       
  5. Review
    1. 20% faster at the end of the day 

 

Created: 06:48 26-02-2026
Updated: 07:23 19-05-2026